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DIALOG(R)File 652:US Patents Fulltext
(c) format only 1998 Knight-Ridder Info. All rts. reserv.

             00509151
Utility
METHOD AND APPARATUS FOR ION BOMBARDMENT USING NEGATIVE IONS

PATENT NO.:  3 ,573,454
ISSUED:      April 06, 1971 (19710406)
INVENTOR(s): Andersen, Cristian A., Solvang, CA (California), US (United
             States of America)
             Roden, Henry J., Santa Barbara, CA (California), US (United
             States of America)
ASSIGNEE(s): Applied Research Laboratories, Inc , Sunland, CA (California),
             US (United States of America)
             [Assignee Code(s): 4861]
EXTRA INFO:  Assignment transaction [Reassigned], recorded November 13,
             1984 (19841113)

                        POST-ISSUANCE ASSIGNMENTS

ASSIGNEE(s): E.I. DU PONT DE NEMOURS AND COMPANY, WILMINGTON, DE., A DE
             CORP.
             Assignor(s): BUCKFELDER, JOHN J. -- signed: 09/25/1984;
             SCHLEINITZ, HENRY M. -- signed: 09/25/1984
             Recorded:    November 13, 1984 (19841113)
             Reel/Frame:  4326/0513
             Brief:       ASSIGNMENT OF ASSIGNOR'S INTEREST
             Rep.:        FRANK C. HILBERG, JR. LEGAL DEPARTMENT E. I. DU
             PONT DE NEMOURS & CO. WILMINGTON, DE 19898
ASSIGNEE(s): LLOYDS BANK INTERNATIONAL LIMITED, ONE SEAPORT PLAZA 199 WATER
             STREET NEW YORK, NY  10038 A BRITISH BANKING CORP.; JAMES
             TALCOTT, INC., 1633 BROAWAY NEW YORK, NY  10019 A NY CORP.
             Assignor(s): APPLIED RESEARCH LABORATORIES, INC., A MA CORP.
             -- signed: 08/28/1984; ARL APPLIED RESEARCH LABORATORIES, S.A.
             A SWITZERLAND CORP. -- signed: 08/28/1984
             Recorded:    November 13, 1984 (19841113)
             Reel/Frame:  4326/0899
             Brief:       SECURITY INTEREST
             Rep.:        FINNEGAN, HENDERSON FARABOW ET AL 1775 K ST., NW
             WASHINGTON, DC  20006

APPL. NO.:   4-723,026
FILED:       April 22, 1968 (19680422)
U.S. CLASS:  437-20 cross ref: 250-282; 250-309; 250-492.2; 437-930;
             437-931
INTL CLASS:  [ ] H01j 39-34; H01l 7-00
FIELD OF SEARCH: 148-1.5; 250-041.9ISB; 250-041.9ISE; 250-049.59


                             References Cited

                          U.S. PATENT DOCUMENTS

    2,947,868    8/1960   Herzog                               250-49.59
    3,328,210    6/1967   McCaldin et al.                        148-1.5
    3,336,475    8/1967   Kilpatrick                              250-43
    3,341,754    9/1967   Kellett et al.                         148-1.5

                             OTHER REFERENCES


zhurnal  Tekhnicheskoi  Fiziki,  Vol. 30, No. 1, Fogel et al., pgs. 63--73,
January, 1960, 250--49.5(9)


PRIMARY EXAMINER: Lawrence, James W.
ASST. EXAMINER:   Birch, A. L.
ATTORNEY, AGENT, OR FIRM: Stone, Hoffman
CLAIMS:           3
DRAWING PAGES:    1
DRAWING FIGURES:  3
ART UNIT:         256
FULL TEXT:             175 lines

                                 ABSTRACT


Improved  stability  and control in ion bombardment is achieved in the case
of many materials under bombardment by the use of negative ions. The method
is  especially  advantageous  for  the  analysis of insulating materials by
secondary   ion   emission   and  also  enables  improved  results  in  ion
implantation processes.

                          DETAILED DESCRIPTION

  The  invention will now be described in greater detail in connection with
the accompanying drawing, wherein:

  FIG.  1 is a chart illustrating the secondary yield of Al sup + ions from
an aluminum specimen in response to bombardment with positive oxygen ions;

  FIG.  2  is  a  chart on a comparable scale of the yield of Al sup + ions
from  an  alumina specimen in response to bombardment by negatively charged
oxygen ions; and

  FIG.  3  is  a  schematic  block  diagram  of  apparatus according to the
invention.

                              BRIEF SUMMARY

  This  invention relates to a novel method of ion bombardment enabling the
achievement  of  improved  and heretofore unachievable results in processes
that include the step of bombarding a material with charged particles.

  Heretofore  in ion bombardment work, either for spectro-chemical analysis
by  secondary ion emission, or for other purposes such as, for example, the
making   of  solid  state  electronic  devices  by  ion  implantation,  the
bombarding  ions  have  been  selected  from  among those having a positive
charge.  Extremely  useful  results  have been achieved, especially in mass
spectro-chemical  analysis. However, it has not heretofore been possible to
analyze  insulating  materials  by  this method with a reasonable degree of
reliability.  The  surfaces  of  insulating and poorly conducting materials
appear  to  become  electrically charged, not only by reason of the charges
delivered  by  the  impinging  ions, but also by the departure of secondary
electrons  driven  from  the surfaces by the ions. After a relatively brief
bombardment,  the  surfaces  of many insulators become charged to the point
where  the  bombarding  beam is diffused, or repelled, or in some other way
adversely  affected  so  that  it  is no longer possible even to detect the
emission of secondary ions.

  It  has  previously  been suggested that this effect could be overcome by
evaporating a grid of conductive material on the surface to be bombarded so
that  the  charges  delivered  to  the  surface  by the bombarding ions and
created thereon by the departure of the secondary electrons could leak off,
having  to  travel  only  a  short  distance  along the insulating surface.
Another previous suggestion was to place a source of electrons close to the
surface of the specimen under bombardment and biased negatively relative to
the  specimen  so  that  electrons  from  the  source would be drawn to the
specimen  to  neutralize  the  positive  charge. These expedients have been
found to be of very little practical use in most instances.

  Briefly, in accordance with the present invention, it has been found that
the   hereinabove   described  problems  may  be  substantially  completely
overcome,  and excellent results achieved if the specimen is bombarded with
negative ions in place of the previously used positive ions.

  The  theory  on  which  the  invention is based is not understood, but is
believed  probably to be related to the known phenomenon that all materials
release  secondary electrons when subjected to ion bombardment. In the case
of  materials  that  are  electrically insulating, the statistical yield of
secondary  electrons  is greater than the number of impinging ions when the
bombarding  ion  energies are in the range ordinarily used in microanalysis
work. The electrons also greatly outnumber the yield of sputtered ions, and
the charging effect on the surface of the material being bombarded seems to
be  primarily  determined  by  charges  delivered by the impinging ions and
charges taken away by the secondary electrons. The secondary electrons seem
to  be  usually  of  relatively  low  energy  so that, as the surface under
bombardment starts to charge in the positive direction due to the departure
of  secondary electrons in greater numbers than the arriving negative ions,
enough  of  the secondary electrons are electrostatically attracted back to
the  surface  to  establish  an  equilibrium  condition. The small positive
potential  at  the  point of impact of the bombarding ions is insignificant
compared  to  the  acceleration  imparted  to the bombarding ions, which is
usually in the range of about 1,000 to 20,000 electron volts.

  Thus,  by  the  use  of  negative ions, the heretofore disastrous effects
produced  by  electrostatic  charge  accumulation  on  the  surface  of the
specimen  are  avoided. The technique has been found to be extremely useful
in  the operation of an ion microprobe of the type described and claimed in
the  copending application of Helmut J. Liebl, Ser. No. 494,388, filed Oct.
11,  1965,  entitled "Ion Microprobe" and assigned to the present assignee.
It  is  also thought that it will be found highly beneficial for sputtering
in  general,  and in other applications also, especially in connection with
ion  implantation.  For  example, a growing degree of interest is currently
evident in industry in the use of ion implantation methods for making solid
state  electronic devices. The use of negatively charged ions in accordance
with  the  invention  is  expected  to facilitate the achievement of higher
concentrations  of  implanted  ions  into  more  precisely defined regions,
relative to implantation by bombardment with positive ions.

  Insofar  as is presently known, an impinging ion produces the same effect
in a material regardless of its charge in respect of sputtering of material
from the specimen and the release of secondary electrons. The impinging ion
is  simply a submicroscopic bullet delivering energy in accordance with its
velocity  and  mass.  It  appears  to  become electrically discharged as it
approaches  or meets the surface. The polarity of the charge carried by the
impinging  ions,  therefore, appears to be immaterial in the bombardment of
electrically  conductive  specimens.  Whether  the  ions  are  electrically
negative  or  positive,  the sputtering results are substantially identical
for  similar  beam  currents  and  particle  energies.  Either  positive or
negative  ions may be chosen on the basis of collateral considerations such
as the characteristics of the ion source.

  When  electrically insulating specimens are to be bombarded, however, the
charges  carried  by the bombarding ions and deposited upon the surfaces of
the  specimens  are  trapped there, and the selection of ions of the proper
charge becomes a matter of vital importance.

  FIG.  1  illustrates  the  output  of secondary positive aluminum ions of
atomic  weight  27  sputtered  from  an  aluminum  specimen  in response to
bombardment by a beam of O sup + ions (nascent oxygen, atomic weight 16) in
an  ion  microprobe  of  the  type  described in the hereinabove identified
copending  application  of  Helmut  J.  Liebl. It is seen that within a few
seconds  of  the  start  of  the  bombardment, the output of sputtered ions
reaches a relatively high and stable value.

  The  use  of  oxygen  ions  in place of the more commonly used chemically
inert  ions  such  as  argon ions is described and claimed in the copending
patent  application  of Christian A. Andersen and Helmut J. Liebl, Ser. No.
678,840, filed Oct. 30, 1967, entitled "Analysis by Bombardment with Oxygen
Ions,"  now  abandoned,  and  the  continuation-in-part  thereof,  Ser. No.
753,822,  filed  Jul.  12,  1968,  entitled,  "Analysis by Bombardment with
Chemically Reactive Ions."

  FIG.  2  is  a chart on the same scale as the chart of FIG. 1 showing the
emission  of  secondary  Al  sup  + ions from a specimen of relatively pure
alumina  (Al  sub  2O  sub 3) under bombardment in the same instrument by a
beam  of 0 sup - ions. In both cases, the current in the ion beam was about
3  times  10  sup  sup  -9  amperes, the accelerating potential was about 8
kilovolts, and the ion beam was defocused to cover an area of between about
20 and 50 mu sup 2.

  It  is  seen  that  the  output of aluminum ions from the alumina shows a
characteristic  very  similar  to  that  obtained  in  the case of metallic
aluminum.  The  output  of  sputtered  ions rises rapidly to about the same
relatively  high  and  stable  value.  The  selection  of  negative ions to
constitute the primary beam successfully alleviates the problems heretofore
encountered  due  to building of an electrical charge on the surface of the
insulator.

  The  negative  ions  may be produced in any desired way. It is known, for
example,  that  by properly positioning the outlet orifice of an ion source
of the type known as a duoplasmatron, negative ions can be drawn from it in
relatively  large numbers. No claim is made in this application relative to
the negative ions per se, or to the means for producing them. The invention
is  directed  chiefly  to the concept of using negative ions for bombarding
materials, especially for bombarding electrically insulating materials, for
any  desired  purpose.  Also, since the nature of the matter sputtered from
the bombarded specimen appears to be independent of the electrical polarity
of  the  bombarding  ions, the practice of the invention in spectrochemical
work  is  not  is  any way limited in respect of the selection of sputtered
ions  for analysis, or of the methods used for analyzing the sputtered ions
or other materials.

  FIG.  3  schematically  represents  the  ion  microprobe described in the
hereinabove-identified  box  labeled  FOCUSING indicates a system of lenses
for  producing  an  ionic  image  of  the  source  upon  the surface of the
specimen.

  The  secondary  electrons  are  ejected  from  the  bombarded  surface at
relatively  low  velocities,  and  it  is  desirable to provide a collector
electrode  10  (FIG.  3)  fairly close to the surface to ensure against the
accumulation  of an excessively large negative space charge adjacent to the
surface.  Electrodes  suitable for this purpose are normally present in all
ion  bombardment  instruments  equipped  for mass spectrometric analysis of
secondary  ions,  and  instruments  of this type ordinarily need no special
modification  for collecting the secondary electrons. In other types of ion
bombardment  apparatus,  it  may  be  desirable to add a simple, positively
biased  electrode  spaced  within  an  inch  or  so  of  the specimen to be
bombarded. The spacing and bias are not critical.

  1. Method of implanting particles of atomic dimension in a specimen of an
electrically  insulating  material  comprising  the  step of bombarding the
specimen  with  negatively  charged ions, imparting energy to the ions at a
value  selected  to  cause  them  to  drive  secondary electrons out of the
specimen  to  remove negative charges at a rate to compensate fully for the
negative charges carried to the surface of the specimen by the ions thereby
to avoid the accumulation of an excessive negative electrical

  2.  Method  of  sputtering an electrically insulating material comprising
bombarding  the material with negatively charged ions to cause particles of
the material to be ejected from it, imparting energy to the ions at a value
selected  to cause them to drive secondary electrons out of the specimen to
remove  negative charges carried to the surface of the specimen by the ions
thereby to avoid the accumulation of an excessive negative
  3. Method of analyzing an electrically insulating material comprising the
steps of bombarding a specimen of the material with negatively charged ions
with  enough  energy to sputter secondary ions from the material, imparting
energy  to  the  ions  at a value selected to cause them to drive secondary
electrons  out  of  the  specimen  to  remove negative charges at a rate to
compensate  fully  for  the  negative charges carried to the surface of the
specimen  by  the  ions  thereby  to avoid the accumulation of an excessive
negative  electrical  charge  on  the  surface  of  the  specimen, and mass
spectrometrically analyzing the sputtered ions.
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