Principles of Operations Management, 2/E
Chapter 12
Data Base Applications
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DATABASE APPLICATION - AGGREGATE SCHEDULING
Rich Rowe, owner of a dry-cleaning equipment manufacturer, develops an 8-month aggregate plan. Demand and capacity (in units) are forecast as follows:
Capacity Source
|
January |
February |
March |
April |
May |
June |
July |
August |
| Labor |
|
|
|
|
|
|
|
|
| Regular time |
235 |
255 |
290 |
300 |
300 |
290 |
300 |
290 |
| Overtime |
20 |
24 |
26 |
24 |
30 |
28 |
30 |
30 |
| Subcontract |
12 |
16 |
15 |
17 |
17 |
19 |
19 |
20 |
| Demand |
255 |
294 |
321 |
301 |
330 |
320 |
345 |
340 |
The cost of producing each dry-cleaning unit is $1,000 on regular time, $1,300 on overtime, and $1,500 on a subcontract. Inventory carrying cost is $100 per unit per month. There is no beginning or ending inventory in stock and no back orders are permitted from period to period.
- Set up a production plan that minimizes cost by producing exactly what the demand is each month and letting the work force vary. What is this plan's cost?
- Through better planning, regular-time production can be set at exactly the same value, 275, per month. Does this alter the solution?
- If overtime costs rise from $1,300 to $1,400, will your answer to part (a) change? What if they fall to $1,200?
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