Principles of Operations Management, 2/E
Chapter 12

Data Base Applications




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DATABASE APPLICATION -
AGGREGATE SCHEDULING

Rich Rowe, owner of a dry-cleaning equipment manufacturer, develops an 8-month aggregate plan. Demand and capacity (in units) are forecast as follows:

Capacity
Source
January February March April May June July August
Labor
Regular time 235 255 290 300 300 290 300 290
Overtime 20 24 26 24 30 28 30 30
Subcontract 12 16 15 17 17 19 19 20
Demand 255 294 321 301 330 320 345 340

The cost of producing each dry-cleaning unit is $1,000 on regular time, $1,300 on overtime, and $1,500 on a subcontract. Inventory carrying cost is $100 per unit per month. There is no beginning or ending inventory in stock and no back orders are permitted from period to period.

  1. Set up a production plan that minimizes cost by producing exactly what the demand is each month and letting the work force vary. What is this plan's cost?



  2. Through better planning, regular-time production can be set at exactly the same value, 275, per month. Does this alter the solution?



  3. If overtime costs rise from $1,300 to $1,400, will your answer to part (a) change? What if they fall to $1,200?



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